Power Generation Aluminum Castings
Since 1970, Alcast Company has been a trusted aluminum casting company serving some of the most demanding industries in the world—including power generation. As a fully integrated U.S. aluminum foundry with a reputation for precision, quality, and fast lead times, Alcast brings engineering expertise and manufacturing agility to OEMs and component suppliers throughout the power generation sector.
When performance, reliability, and efficiency are non-negotiable, Alcast delivers aluminum casting solutions that meet the rigorous demands of today’s power generation market.
Aluminum Castings in Power Generation
- Air moving manifolds
- Engine elbows
- Valve bodies and covers
- Large housings and covers
- Turbine enclosures
- Heat exchanger parts
- Cooling system components
- Motor mounts and structural brackets
- Electrical enclosures
At Alcast, we specialize in producing high-performance aluminum castings for power generation manufacturing applications where both mechanical and thermal properties are essential. Our foundry’s ability to produce net- or near-net-shape castings allows us to minimize secondary machining, reduce waste, and meet the evolving design requirements of engineers and buyers alike.
Whether you need aluminum castings for air moving manifolds or renewable power systems, we have the capability and industry knowledge to meet your specifications.
Advantages of Partnering with Alcast Company
Alcast is more than a world-class aluminum foundry—we are your engineering and manufacturing partner. Here’s what sets us apart when it comes to aluminum castings for power generation:
Mitchener Molding Process: Consistency Without Compromise
Our proprietary Mitchener Molding Process delivers unmatched consistency and structural integrity. Developed in-house and refined over decades, this process is designed to reduce porosity, improve dimensional accuracy, and ensure reliable results from prototype to production. When your application depends on mechanical strength and uniformity, Alcast delivers.
Fully Integrated Manufacturing Capabilities
Our extensive capabilities allow us to maintain tight control over quality, timelines, and cost—critical factors for power generation clients managing complex supply chains. Services include:
- CNC Machining – Tight-tolerance machining to your exact specifications
- Heat Treating – Controlled, in-house processes for strength and durability
- Powder Coating – Corrosion-resistant finishing available
- Rapid Prototyping – Accelerated development for new or revised parts
These services are performed under the close oversight of our management team, reducing vendor handoffs and speeding up project timelines.
Industry Compliance and Quality Assurance
Alcast operates under strict quality systems and complies with multiple industry standards, including:
- ISO 9001
- ITAR Registered
NIST SP 800-171 Cybersecurity Compliance
Why Choose Alcast Company?
Alcast has built its reputation on solving complex casting challenges for OEMs, Tier 1 suppliers, and system integrators in the power generation space. Here’s why industry leaders choose us again and again:
A Legacy of Excellence
Founded more than five decades ago, Alcast Company has continuously evolved to meet the needs of modern manufacturing. From traditional sand casting roots to today’s highly controlled permanent mold aluminum casting processes, our team brings both experience and innovation to every project.
Engineered for Performance
Our in-house engineering team ensures that we’re not just casting parts—we are helping you improve performance. We collaborate closely with your team during the design and prototyping phase to optimize part geometry, cooling pathways, and tolerance targets.
Fast Turnaround, Flexible Volumes
We understand the pace of the power generation industry. Whether you need a prototype run for a new generator design or full-scale production for a legacy part, Alcast adapts to your needs without sacrificing quality or delivery speed.
Proudly Made in the USA
As a U.S.-based aluminum foundry, Alcast offers localized production with global quality standards. Shorter shipping distances, reduced supply chain risks, and easier communication with our engineering and production teams all contribute to a seamless customer experience.
Submit Your RFQ or Speak with Our Team
Whether you need high-integrity aluminum castings for an upcoming project, or rapid prototyping for a new application—Alcast Company is here to help.
Call (309) 691-5513 now to speak with a power generation aluminum castings expert, or please submit your RFQ today.