Mitchener Molding Process: Precision, Capacity, and Proprietary Value
For over 40 years, Mitchener Molding Machines have been synonymous with innovation and reliability in aluminum casting.
Developed by Bill Mitchener in the 1980s, these machines have evolved into the industry’s most trusted solution for producing high-quality, high-complexity aluminum castings. There are five key reasons why Mitchener Molding Machines stand above the competition:
1. Exceptional Quality
Our proprietary Electro-Magnetic Bottom-Fill Process, powered by the Mitchener Electro-Magnetic Pump, ensures superior quality castings. The triple-filtration system and argon degassing deliver the cleanest molten metal possible, reducing impurities and producing stronger, defect-free castings. With advanced temperature control across three heating zones, you’re guaranteed precision and consistency in every mold.
2. Cutting-Edge Control Technology
Now in its third generation, our PLC-based controls provide highly accurate fill-rate and pressure control. With real-time monitoring via a PID loop, we can fine-tune the casting process for each mold, delivering exceptional precision. Features like mold cooling,
ejection protection, and data logging ensure optimal results and traceability.
3. Built for Capacity and Complexity
Whether you're working with large industrial parts or small, intricate components, Mitchener Molding Machines are designed for versatility. Capable of producing castings ranging from under 1 lb. to over 350 lbs., with up to 31,000 pounds of closing force, these machines can handle the most demanding projects.
4. Adaptability and Customization
Available in three sizes—Standard, Heavy Duty, and Heavy Duty Extra Tall—our machines can be tailored to meet your specific needs. Auxiliary hydraulics for permanent mold core slides and an updated casting catcher design ensure smooth handling of complex parts, while the option to gate multiple parts together optimizes efficiency for smaller castings.
5. Proven Value
Companies You Know Benefiting from Mitchener Molding Machines
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Alcast Company’s proprietary Mitchener Molding Machine process deliveries unparalleled quality, capacity and value for our clients. Experience the difference for yourself and request your quote today to learn more.