• Alcast Company Provides Permanent Mold Aluminum Castings of All Sizes!
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Mining Industry Aluminum Castings

Mining operations demand equipment that can handle extreme conditions, heavy loads, and constant wear. To meet these challenges, manufacturers rely on Alcast Company for durable, precision-engineered mining aluminum castings. With more than 50 years of experience, Alcast is a leading U.S. aluminum foundry specializing in high-strength, corrosion-resistant castings that power the global mining industry.

At Alcast, we go beyond supplying parts. We engineer long-lasting aluminum casting solutions that improve performance, reduce equipment weight, extend component life, and lower overall operating costs. From prototypes to high-volume production, our foundry has the expertise and proprietary processes to deliver consistent results.

image of large mining truck with aluminum castings manufactured by Alcast Company aluminum foundry

Advantages of Our Aluminum Castings for Mining

As a trusted aluminum foundry, Alcast Company provides a unique combination of experience, technology, and American-made quality for the mining sector:

  • Over 50 Years of Expertise – A proven history of delivering durable castings for heavy-duty industries.
  • Exclusive Electro-Magnetic Casting Technology – The only U.S. aluminum casting foundry to utilize electro-magnetics, ensuring castings with superior density and integrity.
  • Proprietary Casting Machines – In-house equipment design and maintenance means reduced downtime, cost efficiency, and exceptional precision.
  • Scalable Production – From 5 prototypes to 250,000+ castings annually, Alcast adapts to projects of any scale.
  • Comprehensive In-House Services – Coring, heat treating, machining, powder coating, chrome plating, and anodizing, all performed in our Illinois facility.
  • Made in the USA – Domestic production guarantees consistent quality control and dependable delivery.

Components We Produce for Mining

Alcast Company manufactures critical mining aluminum castings used in heavy-duty machinery and equipment, including:

  • Torque Converter Elements – Turbines, impellers, and stators designed for powertrain efficiency under intense loads.
  • Valve Bodies – Aluminum castings that ensure reliable hydraulic and transmission control in mining equipment.
  • Drive Train Components – Lightweight yet strong castings engineered to withstand rugged terrains and high torque applications.
  • Housings – Protective aluminum housings built to shield essential equipment systems from dust, moisture, and impact.
  • Gear Boxes – Durable gear box castings optimized for strength and precision in continuous operation.
  • Engine Components – Air-moving castings, manifolds, and covers that improve equipment performance and reduce unnecessary weight.

These castings are engineered to withstand vibration, abrasion, and harsh mining environments while maintaining long service life

Why Choose Alcast Company?

Mining equipment manufacturers trust Alcast Company because we deliver reliable aluminum castings backed by industry-leading certifications and proprietary processes:

  • ISO 9001:2015 & PED 2014 Certified with TUV Rheinland of North America.
  • Proprietary Mitchener Molding Process for tighter tolerances, reduced porosity, and smoother finishes.
  • Versatility in Casting Sizes – From fractions of a pound to over 350 pounds.
  • In-House Finishing Excellence – Machining, powder coating, chrome plating, and anodizing.

Global Reach, American Quality – Supplying mining operations worldwide with precision U.S. castings.

Applications in Mining Equipment Castings

Our mining aluminum castings support a wide range of machinery and systems, including:

  • Haul Trucks & Loaders – Lightweight, high-strength castings for powertrain and structural systems.
  • Drilling Equipment – Durable valve bodies, gear boxes, and housings for reliability in high-vibration environments.
  • Crushers & Conveyors – Precision aluminum components built for heavy mechanical loads.
  • Engines & Power Systems – Torque converter elements, manifolds, and covers designed to maximize efficiency.

Every casting is engineered with mining’s extreme conditions in mind, ensuring durability, safety, and consistent performance.

Our Commitment to Quality

Alcast Company’s reputation as an industry-leading mining aluminum casting supplier is built on a commitment to quality and innovation:

  • Advanced Quality Planning – Every project begins with detailed specifications to ensure alignment.
  • Process Control – Proprietary equipment and disciplined systems ensure defect-free production.
  • Continuous Improvement – Ongoing R&D investment keeps us ahead of industry needs.

American Manufacturing – All castings are produced in Illinois, ensuring compliance, ethical practices, and trusted quality.

Contact Alcast Company Today

When your mining equipment project requires durable, precision-engineered aluminum castings, partner with Alcast Company. Our advanced technology, in-house capabilities, and American-made quality ensure long-term value for mining applications.

Request a quote today and see why Alcast is the trusted aluminum foundry for the mining industry.