Aluminum Casting Foundry – Alcast Company

When companies across the globe need a reliable aluminum casting foundry, they turn to Alcast Company. For more than 50 years, Alcast has been a trusted leader in the aluminum casting industry, delivering precision, durability, and innovation. With a reputation built on technical expertise and a relentless commitment to quality, Alcast is recognized as one of the most experienced and forward-thinking foundries in the United States.

Unlike suppliers who focus only on transactions, Alcast positions itself as a true manufacturing partner. From concept development to fully finished components, we deliver solutions that help businesses achieve efficiency, reduce costs, and strengthen their competitive advantage.

Advantages of Our Aluminum Casting Foundry

Choosing the right aluminum casting foundry is critical for achieving long-term success in demanding industries. At Alcast Company, our decades of experience and proprietary casting processes set us apart.
  • 50+ Years of Proven Expertise Since our founding, Alcast has refined its processes to consistently provide world-class aluminum castings. Customers trust us for both our history and our future-focused approach. 
  • Exclusive Mitchener Molding Machine Technology We are the only American aluminum casting foundry utilizing electro-magnetics, giving our customers unmatched performance, repeatability, and structural consistency in every casting. 
  • Proprietary Casting & Core Machines By building and maintaining our own machines, Alcast ensures low downtime and exceptional efficiency. This lean cost structure allows us to provide highly competitive pricing without compromising on quality. 
  • Made in the USA Precision Every aluminum casting is manufactured domestically, offering customers peace of mind in quality control, compliance, and supply chain reliability. 
  • Comprehensive In-House Capabilities From coring and heat treating to machining, powder coating, and finishing, our aluminum foundry offers complete solutions under one roof. This eliminates the inefficiencies of outsourcing and ensures consistent results.
  • Partnership Mindset Our advanced quality planning, process control, and dedication to on-time delivery make us more than a foundry. We’re a strategic partner invested in each customer’s success.

Why Choose Alcast Company?

Image of foundry Alcast At Alcast, we don’t just call ourselves an aluminum casting foundry—we’ve earned that reputation through continuous innovation, stringent quality standards, and adaptability. Here’s why businesses across industries choose Alcast:
  • Certified Quality We are QMS certified to ISO 9001:2015 & PED 2014 with TUV Rheinland of North America, ensuring we meet global benchmarks for quality and consistency.
  • Mitchener Molding Process Our proprietary Mitchener Molding Machines allow us to maintain superior precision, tighter tolerances, and reduced porosity compared to conventional permanent mold aluminum casting methods.
  • Scalable Production Capabilities Whether you need 5 prototypes or 250,000+ production units annually, we have the systems in place to handle your requirements cost-effectively and efficiently.
  • Wide Range of Casting Sizes From simple components weighing just ounces to complex castings exceeding 350 pounds, Alcast delivers versatility to support your project’s exact specifications.
  • Full-Service Finishing Options Beyond casting, we offer machining, powder coating, chrome plating, anodizing, and other finishing services—all performed in-house. This guarantees quality control at every stage.
  • Global Reach, American Quality Our aluminum castings are shipped worldwide, yet every product is proudly Made in the USA, supporting American manufacturing while serving international markets.
Image of foundry Serve

Industries We Serve

As a leading aluminum casting foundry, Alcast Company supports diverse industries with precision-engineered aluminum castings tailored to specific performance needs:

  • Braking Systems – Lightweight yet durable castings for powertrain, structural, and functional components.
  • Aerospace – High-performance aluminum castings engineered to meet the strictest tolerances.
  • Defense & Military – Castings that meet demanding government and defense specifications.
  • Industrial Equipment – Heavy-duty parts built for strength and reliability in harsh operating environments.
  • Energy & Power – Corrosion-resistant and heat-tolerant castings designed for long-term performance.

Our adaptability makes us the ideal aluminum foundry partner for both custom precision parts and high-volume production runs.

Commitment to Quality & Innovation

Alcast Company’s position as a trusted aluminum casting foundry is built on decades of innovation, strict quality control, and customer dedication.

  • Advanced Quality Planning – Every project begins with meticulous planning to ensure accuracy and efficiency.
  • Process Control – Proprietary systems and disciplined production methods guarantee repeatable, defect-free results.
  • Continuous Improvement – Investments in R&D and technology allow us to evolve with customer needs and industry standards.
  • Made in America Excellence – All of our aluminum castings are produced in the USA, ensuring compliance, reliability, and trusted quality.

We don’t just produce aluminum castings—we engineer solutions that help our customers succeed.

Partner with Alcast Company

If you’re searching for a reliable aluminum casting foundry that combines experience, advanced technology, and American-made quality, Alcast Company is ready to deliver.

Submit a Request for Quote (RFQ) today or connect with our team to discuss your aluminum casting needs.

For over 50 years, Alcast Company has set the standard for precision, scalability, and partnership in the aluminum casting industry. Let us be your trusted aluminum foundry partner for the future.